Features
- Grey polyurethane (PU) foam
- Densities from 14 to 36 kg/m³
- Suitable for hospital mattresses
- High durability
- Cut to required dimensions, CNC cutting available
- Suitable for seat and back cushions in furniture


Libacce foam mattress cores are made from grey polyurethane foam in a range of densities. Density determines firmness and durability, so the foam can be specified for hospital beds, care beds or furniture seating and cut to the exact dimensions required.
Density is the weight of one cubic metre of foam, and it is the main figure that sets how firm a core feels and how long it keeps its shape. We produce grey PU foam from 14 to 36 kg/m³: the lower densities are lighter and softer, the higher ones are specified where a mattress or cushion is in constant use, such as hospital and care beds.
Cores are cut to the dimensions you send, with CNC cutting for shaped or repeat parts. A core can be supplied on its own for your own production, or together with a washable PU cover sewn in the same facility to the exact foam it will go on.
| Material | Grey polyurethane (PU) foam |
|---|---|
| Density | 14–36 kg/m³ |
| Sizes | Cut to size (CNC cutting available) |
| Use | Hospital mattresses, Care beds, Furniture seat and back cushions |
Grey polyurethane foam from 14 to 36 kg/m³. Higher density means a firmer core that keeps its shape longer.
Beds in constant use need the higher end of the range. Tell us the bed type, the mattress thickness and how the bed is used, and we will recommend a density.
Yes. Foam is cut to the dimensions you send, and CNC cutting is available for shaped parts and repeat orders.
Yes. We sew a washable, waterproof PU cover to the size of the core, so foam and cover arrive as one finished mattress.

Foam mattresses sized for newborn cots and neonatal incubators, with washable covers and custom dimensions.

Reusable 4- or 5-layer bed pads with a waterproof, breathable backing and non-slip base.

Wipe-clean, breathable PU-coated stretcher cover that acts as a barrier against blood, infusion fluids and urine.

Waterproof, breathable PU feeding bib with crumb pocket and adhesive fastening for hospitals and care homes.
Share the dimensions, the quantity and where it will be used. We come back with the right construction and a price.