Request a Quote
Foam & Mattresses

Foam Mattress Core

Libacce foam mattress cores are made from grey polyurethane foam in a range of densities. Density determines firmness and durability, so the foam can be specified for hospital beds, care beds or furniture seating and cut to the exact dimensions required.

MaterialGrey polyurethane (PU) foam
Density14–36 kg/m³
SizesCut to size (CNC cutting available)
UseHospital mattresses, Care beds, Furniture seat and back cushions

Features

  • Grey polyurethane (PU) foam
  • Densities from 14 to 36 kg/m³
  • Suitable for hospital mattresses
  • High durability
  • Cut to required dimensions, CNC cutting available
  • Suitable for seat and back cushions in furniture

Choosing a density

Density is the weight of one cubic metre of foam, and it is the main figure that sets how firm a core feels and how long it keeps its shape. We produce grey PU foam from 14 to 36 kg/m³: the lower densities are lighter and softer, the higher ones are specified where a mattress or cushion is in constant use, such as hospital and care beds.

Cores are cut to the dimensions you send, with CNC cutting for shaped or repeat parts. A core can be supplied on its own for your own production, or together with a washable PU cover sewn in the same facility to the exact foam it will go on.

Specifications

Technical data

MaterialGrey polyurethane (PU) foam
Density14–36 kg/m³
SizesCut to size (CNC cutting available)
UseHospital mattresses, Care beds, Furniture seat and back cushions
FAQ

Frequently asked

What foam densities do you produce?

Grey polyurethane foam from 14 to 36 kg/m³. Higher density means a firmer core that keeps its shape longer.

Which density should I use for a hospital mattress?

Beds in constant use need the higher end of the range. Tell us the bed type, the mattress thickness and how the bed is used, and we will recommend a density.

Can the foam be cut to a specific shape?

Yes. Foam is cut to the dimensions you send, and CNC cutting is available for shaped parts and repeat orders.

Can you supply the foam with a cover?

Yes. We sew a washable, waterproof PU cover to the size of the core, so foam and cover arrive as one finished mattress.

Quote requestFoam Mattress Core

Tell us what you need

Send the specification, the quantity and the market. We reply with a technical answer, not a brochure.

Typical response: within 24 hours on business days
Have a project in mind?

Send us your specification

Share the dimensions, the quantity and where it will be used. We come back with the right construction and a price.